A theoretical calculation method for asymmetric active counter-roller spinning force by combining strain electrical measurement and simulation

doi:10.1016/j.jmapro.2024.09.041

	A theoretical calculation method for asymmetric active counter-roller spinning force by combining strain electrical measurement and simulation
	Yang, Ning 1; Zhang, Lijun 1; Liu, Su 1; Li, Zhishun 1; Li, Lukuan 1; Zhou, Jixu 1,2; Fan, Shen 1; He, Qingqiang 1; An, Yulei 3
	2024-12-12
发表期刊	JOURNAL OF MANUFACTURING PROCESSES
ISSN	1526-6125
卷号	131 页码:545-559
通讯作者	Zhang, Lijun([email protected])
摘要	Aiming at the lack of theoretical calculation formulas for inner and outer spinning force in the asymmetric counter-roller spinning process, and the difficulty of direct measurement or conversion of indirect measurement of spinning force under the active rotation condition of rollers, as well as the time-consuming simulation analysis, a theoretical calculation method for asymmetric active counter-roller spinning (AACRS) force by combining strain electrical measurement and simulation is proposed. The initial theoretical calculation model of the inner and outer spinning force for the AACRS process is established based on the energy method. Then, the method of combining the indirect electrical measurement with dynamic simulation analysis (IEM&DS method) is proposed, and the equivalent section coefficient SWE is used as the pivot to obtain the actual spinning force value equivalently. On this basis, the dynamic and static strain analysis test platform is built, and the modified theoretical calculation formula of spinning force under the counter-roller spinning process is obtained based on the dynamic strain test results. The results show that the theoretical calculation method can directly calculate the inner and outer spinning force values more accurately. The relative error between the corrected outer spinning force and the equivalent measured value is only 6.38 %, improving the accuracy by 49.65% and 3.46% compared with the uncorrected theoretical calculation and simulation values, respectively. This method effectively enhances the accuracy of spinning force acquisition while reducing the simulation time and experimental costs.
关键词	Active counter-roller spinning Asymmetric structure and process Spinning force Energy method Dynamic strain
DOI	10.1016/j.jmapro.2024.09.041
收录类别	SCI
语种	英语
资助项目	Technological Small and Medium sized Enterprises Innovation Ability Enhancement Project of Shandong Province[2023TSGC0904]; Innovation fund project for graduate student of China University of Petroleum (East China); Fundamental Research Funds for the Central Universities[23CX04032A]
WOS研究方向	Engineering
WOS类目	Engineering, Manufacturing
WOS记录号	WOS:001320200600001
出版者	ELSEVIER SCI LTD
WOS关键词	CYLINDRICAL PARTS ; FLOW ; MICROSTRUCTURE ; BEHAVIOR ; TUBE
引用统计
文献类型	期刊论文
条目标识符	http://ir.qdio.ac.cn/handle/337002/199177
专题	海洋环境工程技术研究发展中心
通讯作者	Zhang, Lijun
作者单位	1.China Univ Petr East China, Coll Mech & Elect Engn, Qingdao 266580, Peoples R China 2.Chinese Acad Sci, Inst Oceanol, Engn & Technol Dept, Qingdao 266071, Peoples R China 3.Laizhou Longsheng Automot Parts Co Ltd, Yantai 261400, Peoples R China
推荐引用方式 GB/T 7714	Yang, Ning,Zhang, Lijun,Liu, Su,et al. A theoretical calculation method for asymmetric active counter-roller spinning force by combining strain electrical measurement and simulation[J]. JOURNAL OF MANUFACTURING PROCESSES,2024,131:545-559.
APA	Yang, Ning.,Zhang, Lijun.,Liu, Su.,Li, Zhishun.,Li, Lukuan.,...&An, Yulei.(2024).A theoretical calculation method for asymmetric active counter-roller spinning force by combining strain electrical measurement and simulation.JOURNAL OF MANUFACTURING PROCESSES,131,545-559.
MLA	Yang, Ning,et al."A theoretical calculation method for asymmetric active counter-roller spinning force by combining strain electrical measurement and simulation".JOURNAL OF MANUFACTURING PROCESSES 131(2024):545-559.