Enhancing radial strain uniformity of thin-walled cylinder by the dual asymmetric active counter-roller spinning process

doi:10.1016/j.jmatprotec.2024.118351

IOCAS-IR > 实验海洋生物学重点实验室

	Enhancing radial strain uniformity of thin-walled cylinder by the dual asymmetric active counter-roller spinning process
	Yang, Ning 1; Chen, Xiaohua 2; Zhang, Lijun 1,4; Li, Zhishun 1; Li, Lukuan 1; Liu, Su 1; Zhou, Jixu 1,3; Fan, Shen 1; He, Qingqiang 1
	2024-05-01
发表期刊	JOURNAL OF MATERIALS PROCESSING TECHNOLOGY
ISSN	0924-0136
卷号	326 页码:18
通讯作者	Zhang, Lijun([email protected])
摘要	Aiming at the problem of uneven forces on the inner and outer surfaces during counter-roller spinning (CRS) of thin-walled cylinders, which affects the spinning stability and forming quality, a new dual asymmetric active counter-roller spinning (DAACRS) process is proposed. It enhances the radial strain uniformity through more consistent contact of the inner and outer rollers and the material flow on the inner and outer surfaces. The theoretical analytical model of the influence of the spinning structural and process parameters on the contact condition and the oriented relationship is established. On this basis, the Kriging predictive surrogate model under the coupling influence of these parameters is established, and the spinning parameters optimized by the multi-objective particle swarm optimization (MOPSO) algorithm in the global continuous variables are obtained. The radial strain gradient effect of traditional spun parts is basically eliminated under this process parameters. Additionally, an active counter-roller spinning (ACRS) machine is independently developed and a comprehensive macro-micro quality evaluation method is proposed. The ACRS process can transform the material from dispersed {001}<110> low-strength plate texture to more standard {001}<100> high-strength plate texture, and obtain balanced axial and circumferential tensile strengths. Moreover, the new DAACRS process resulted in more balanced forming accuracy, inner and outer surface grain size, texture strength, and isotropic mechanical properties due to the high radial strain uniformity. Compared with the traditional completely symmetric active counter-roller spinning (CSACRS), the L, O, U-D, U-T{100}, U-T{110}, and U-T{111} are improved by 0.08265 mm(,) 0(.)00335 mm, 4.83(%), 10.55%, 11.54%, and 16.34%, respectively. Further analysis provides that the allowable values of strain uniformity for the higher quality thin-walled cylinders are [U-epsilon(PEEQ)]=0.365 and [U-epsilon(Max Principal)]=0.438. These results increase the understanding of the strain change, microstructure evolution, and mechanical properties change mechanism of the CRS process, thereby providing important guidance for improving the CRS process and forming quality.
关键词	Active counter -roller power spinning Thin -walled cylinder Asymmetric structure and process Strain uniformity Kriging surrogate model
DOI	10.1016/j.jmatprotec.2024.118351
收录类别	SCI
语种	英语
资助项目	Technological Small and Medium sized Enterprises Innovation Ability Enhancement Project of Shandong Province[2023TSGC0904]; Innovation fund project for graduate student of China University of Petroleum (East China); Fundamental Research Funds for the Central Universities[23CX04032A]
WOS研究方向	Engineering ; Materials Science
WOS类目	Engineering, Industrial ; Engineering, Manufacturing ; Materials Science, Multidisciplinary
WOS记录号	WOS:001198313100001
出版者	ELSEVIER SCIENCE SA
WOS关键词	FINITE-ELEMENT-ANALYSIS ; FLOW FORMING PROCESS ; MECHANICAL-PROPERTIES ; TUBULAR PARTS ; TUBE ; MICROSTRUCTURE ; OPTIMIZATION ; DEFORMATION ; ALGORITHM ; STEEL
引用统计	被引频次：3[WOS] [WOS记录] [WOS相关记录]
文献类型	期刊论文
条目标识符	http://ir.qdio.ac.cn/handle/337002/185098
专题	实验海洋生物学重点实验室
通讯作者	Zhang, Lijun
作者单位	1.China Univ Petr East China, Coll Mech & Elect Engn, Qingdao 266580, Peoples R China 2.Great Wall Motor Co Ltd, Baoding 071000, Peoples R China 3.Chinese Acad Sci, Inst Oceanol, Engn & Technol Dept, Qingdao 266071, Peoples R China 4.66 Yangtze West Rd, Qingdao 266580, Peoples R China
推荐引用方式 GB/T 7714	Yang, Ning,Chen, Xiaohua,Zhang, Lijun,et al. Enhancing radial strain uniformity of thin-walled cylinder by the dual asymmetric active counter-roller spinning process[J]. JOURNAL OF MATERIALS PROCESSING TECHNOLOGY,2024,326:18.
APA	Yang, Ning.,Chen, Xiaohua.,Zhang, Lijun.,Li, Zhishun.,Li, Lukuan.,...&He, Qingqiang.(2024).Enhancing radial strain uniformity of thin-walled cylinder by the dual asymmetric active counter-roller spinning process.JOURNAL OF MATERIALS PROCESSING TECHNOLOGY,326,18.
MLA	Yang, Ning,et al."Enhancing radial strain uniformity of thin-walled cylinder by the dual asymmetric active counter-roller spinning process".JOURNAL OF MATERIALS PROCESSING TECHNOLOGY 326(2024):18.